The Top 5 Tips When Sourcing a New Powder Coating Oven
Choosing the right oven for powder coating can make a big difference in your productivity and finish quality. Gas catalytic infrared ovens offer significant advantages over convection ovens. They offer efficient energy use and quick curing times. Here are the top 5 tips to keep in mind when selecting the best oven for your powder coating needs:
- Prioritize Energy Efficiency
Gas Catalytic Infrared Ovens are highly energy-efficient, as they heat the object directly instead of the air. This leads to faster curing times (up to 66% quicker) and lower energy consumption, helping you save up to 50% energy cost over Convection Ovens. - Ensure Even Heat Distribution
Consistent, even heat is crucial for a smooth, professional powder-coated finish. Gas Catalytic Infrared ovens provide excellent heat coverage, ensuring uniform curing across your workpieces and minimizing defects. - Look for Quick Heat-Up Time
Time is critical in powder coating. Gas Catalytic Infrared Ovens heat up rapidly (15 minutes from cold), allowing you to start coating quickly and increase throughput. Faster heat-up times mean less waiting and more productivity. - Choose Adjustable & Programmable Temperature Control
Different coatings and materials require varying temperatures for optimal curing. Select an oven with precise, adjustable temperature controls to handle a wide range of coatings and ensure the best results every time. The ability to create and store many programs for many parts should be possible, with rapid changeover of program. - Consider Long-Term Cost Savings
While Gas Catalytic Infrared Ovens may have a higher initial cost, they are cost-effective over time. The energy savings, reduced curing times, and lower maintenance costs make them a solid investment in the long run. Don’t forget that improved quality, means less re-work, which means more production.
Bonus Tip!
Gas Catalytic Infrared Ovens can be used as a Pre-Gel Oven in front of a convection oven!
By focusing on these tips, you can make a smart decision when selecting a Gas Catalytic Infrared oven, over a convection oven. Boosting efficiency, quality and reducing the running cost of your powder coating operations.
